With the in-depth advancement of intelligent manufacturing, the extensive production methods of the past are being replaced by lean production. Traditional machining enterprises are under great pressure, and the only way for future development is to change the status quo and carry out intelligent upgrading and transformation. The way of using cutting fluid in machining is no exception.

Disadvantages of traditional single-machine fluid supply

1. Complicated fluid change, time-consuming and labor-intensive, high labor cost
2. Empirical concentration ratio easily leads to waste of stock solution and affects processing quality
3. Short service life of cutting fluid, large amount of waste liquid, and high fluid cost for enterprises
4. Traditional paper ledger is prone to errors and is not conducive to information management

Disadvantages of traditional centralized fluid supply

1. Low degree of intelligence, unable to form a fully automatic fluid supply solution
2. Fragmented data that is not connected with the factory's MES system, making big data management impossible
3. Traditional filtration methods cannot effectively remove emulsified oil and fine particulate matter in the cutting fluid
4. The deodorization method of adding bacteriostats will affect the effective components of the cutting fluid and increase the difficulty of terminal waste liquid treatment

Enterprise demands

Enterprises hope to have an "Internet+" product that applies Internet of Things technology to the centralized purification and supply of cutting fluid, so as to realize the global perception, intelligent operation and big data management of the cutting fluid centralized supply system, and solve the problems of high labor cost and extensive management in traditional fluid supply modes.

Intelligent centralized cutting fluid supply system

As part of the smart factory of Youteng Intelligent Centralized Cutting Fluid Supply System in Nantong, the system deeply integrates Internet of Things technology with centralized cutting fluid supply technology and purification treatment technology, and realizes intelligent centralized cutting fluid supply for machining enterprises during the production process. The system can collect and store various operating data in real time, share them to the factory's MES system, integrate with the factory's production management, and help enterprises achieve lean production and intelligent manufacturing.

The system consists of four subsystems: central control system, cutting fluid collection subsystem, cutting fluid purification treatment subsystem and cutting fluid supply subsystem. By equipping the core purification components, the cutting fluid collection/fluid supply flow path with PLC central controller, data transmission gateway, various sensors and other components, the global perception, intelligent operation and intelligent control of the intelligent centralized cutting fluid supply system are achieved, thereby realizing the fully automatic operation of cutting fluid from machine tool liquid discharge, purification treatment, concentration ratio to centralized fluid supply.

System advantages

1. Fully automatic centralized fluid supply system, saving labor costs
The system automatically issues instructions according to the production plan to control the whole process of cutting fluid discharge, purification, proportioning and fluid supply, without manual on-duty

2. Big data management to help enterprises achieve lean production
The system can exchange data with the MES system in real time, store it in the cloud, and optimize the production process and improve production efficiency through data analysis

3. Remote monitoring and control, zero risk in production process
Various data collected by the system can be directly displayed on terminal devices, which is convenient for managers to grasp the production status in real time and implement process control

4. Solve environmental protection problems and realize clean production
The waste cutting fluid is recycled and reused, realizing source reduction, creating benefits from both environmental protection and production cost aspects, and helping enterprises achieve clean production, cost reduction and efficiency increase

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